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作者(中文):陳宜君
作者(外文):CHEN, YI JYUN
論文名稱(中文):情境相依生產變數之隨機計畫模型的研究
論文名稱(外文):A Study of Stochastic Planning Models with Scenario-Dependence Production Variables
指導教授(中文):洪一峯
口試委員(中文):吳建瑋
張國浩
學位類別:碩士
校院名稱:國立清華大學
系所名稱:工業工程與工程管理學系
學號:101034543
出版年(民國):103
畢業學年度:102
語文別:英文
論文頁數:69
中文關鍵詞:生產計劃隨機規劃情境導向預測情境導向生產量滾動平面法
外文關鍵詞:production planningstochastic programmingscenario-based forecastscenario-based production variablerolling horizon
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在生產環境中常需要面對許多不確定性,其中最主要的便是未來需求的不確定性,預測未來需求對於生產計畫制定者是相當重要地。現今有許多研究提出了不同的隨機模型來解決此問題,其中有多個研究採用情境導向(scenario-based),也就是將未來需求分成多個配有機率的情境模式,以表示未來需求的不確定性。本研究提出在隨機生產計畫模型中結合情境獨立及情境相依生產量,情境獨立生產量在模型方程式中,以一確定值應付多種情境需求;而情境相依生產量則依照各種情境需求建構出不同情境相對應的生產量。值得注意的是,在規劃生產計畫時,當期的計畫生產量必須為確定值以進行投料生產,也就是必須使用情境獨立生產量來表達。除此之外,在生產計畫的其餘週期中,我們能設定一個界線來分隔情境獨立生產量及情境相依生產量。本研究在隨機模型中變動情境分隔界線,並運用平面滾動法進行模擬,以蒐集不同情境分隔界線下的實驗結果。
實驗結果顯示,在不允許缺貨的假設下,當需求比高時,設定較小的界線值能得到較好的結果。除此之外,多數情況下,將界線設在生產計劃前端會得到較差的結果。
關鍵字:生產計劃、隨機規劃、情境導向預測、情境導向生產量、滾動平面法
A manufacturing company usually deals many uncertain factories. One of the major uncertainties comes from the uncertainty of future demands. Hence, many researchers proposed various stochastic models to deal with these problems. Forecasting future demands becomes an important issue for most production planner before a production plan can be calculated. To consider the uncertainty in demands, many studies adopt scenario-based demand forecast; each of the scenarios specifies a future demand pattern and a probability. This study investigates a demand-scenario-based stochastic production planning models with both scenario-independent and scenario-dependent production variables. A scenario-independent production variable is used in the inventory balance equations for all demand scenarios, while a scenario-dependent production variable is designated to a particular demand-scenario, and is only expressed in the inventory balance equation of the corresponding demand-scenario. To perform the production activity of a particular product in a particular period, a scenario-dependent production variable serves no such a purpose since there are many production variables for a product in a period. Hence, the immediate period can only be modeled as scenario-independent production variable. During the whole planning horizon, a dependence boundary can be set, before which the production variables are scenario-independent and after which the production variables are scenario-dependent. Using simulation experiments incorporating rolling horizon practice, this study tests the performances of the stochastic models with different boundaries between scenario-independent and scenario-dependent production variables.
From the results of simulation experiments, when the demand-to-capacity ratio is high and backorder carryover are not allowable, a small boundary provides better objective value. Other than this case, a small boundary normally renders a worse objective value.

Keywords: Production planning, stochastic programming, scenario-based forecast, scenario-based production variable, rolling horizon.
TABLE OF CONTENTS
摘要 I
Abstract II
LIST OF TABLES V
LIST OF FIGURES VI
1. Introduction 1
2. Literature reviews 6
3. Stochastic programming model 12
3.1. Basic assumptions 12
3.2. Linear programming model – allowable backorder carryover 13
3.3. Linear programming model without backorder carryover 18
4. Experimental design and computational results 19
4.1. Simulation 19
4.2. The generation of actual demand for simulation 20
4.2.1. Notations 20
4.2.2. Generation procedure for actual demands 21
4.3. The generation of forecasted demand for simulation 23
4.3.1. Notations 23
4.3.2. Generate procedure for forecasted demands 24
4.4. Parameters setting 25
4.5. Results and analysis 28
4.5.1. Results of the allowable backorder carryover model 29
4.5.2. Results of the without backorder carryover model 45
5. Conclusion 63
Reference 64
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