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作者(中文):陳冠文
作者(外文):Chen, Kuan-Wen
論文名稱(中文):壓電高分子圖案化薄膜製程探討與其應用於超音波收發器
論文名稱(外文):Development and Investigation of Micropatterning Piezoelectric Polymer Thin Films and Their Applications to Ultrasonic Transceivers
指導教授(中文):洪健中
指導教授(外文):Hong, Chien-Chong
口試委員(中文):謝健
李紫原
學位類別:碩士
校院名稱:國立清華大學
系所名稱:動力機械工程學系
學號:101033546
出版年(民國):103
畢業學年度:102
語文別:中文
論文頁數:149
中文關鍵詞:聚二氟乙烯-共-三氟乙烯( P(VDF-TrFE) )電泳沉積超音波收發器
外文關鍵詞:poly (vinylidene difluoride-co-trifluoroethylene ( P(VDF-TrFE) )electrophoretic deposition (EPD)ultrasonic transceiver
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本研究以電泳沉積方式來製造聚二氟乙烯-共-三氟乙烯P(VDF-TrFE)有機壓電高分子薄膜,本方法相對其他壓電高分子製程有以下優點:(1)圖案化之特徵尺寸小;(2)圖案化過程不需利用其他化學材料蝕刻或是其他高能量製程;(3)成膜、圖案化以及極化製程可於單一製程中同步完成,大幅縮減製程程序、時間以及材料耗損。
本論文針對所製作之電泳沉積微圖案壓電高分子薄膜進行表面形態與壓電性之量測,以探討出製程最佳化參數。基礎量測中使用表面粗度儀(α-step)與壓電力顯微鏡(piezo response microscopy, PFM)來探討薄膜厚度及壓電性與電流密度、沉積時間、施加波形以及沉積溫度等因素之關係。本研究所得到之最佳化參數為溫度25 ℃下施加電流密度34.7 μA/cm2沉積10分鐘,壓電薄膜厚度可達3 μm,壓電效應差值可達5.99 pm/V。與過去文獻相比,以本論文開發方法製作之壓電薄膜面積縮小了99.87 %,而成膜圖案化以及極化製程時間則縮短了92.00 %。
最後以最佳化的參數製作直徑680 m之環狀超音波發送器與接收器,整合於30 μm的流道上下兩端,以去離子水為介質進行測試並與對照組比對,其操作的頻率上限分別是1 MHz(10 dB)以及242.45 kHz(20 dB)。而從效能轉換率分析,目前之設計在發送端與接收端的轉換效率最高可達29.03 %。與過去壓電高分子超音波研究文獻來比,以本論文開發方法製作之超音波收發器面積縮小了99.74 %。而與市售薄膜相比,本研究所開發的環狀超音波收發器所量測到的的振幅大42.74倍(10 kHz)。而根據標準正規化的結果,所開發的環狀超音波收發器試片在每單位瓦數中可在量測端多提供3.61 V(100 kHz)。
在未來製程研究上,可持續探討電泳沉積微壓電高分子薄膜之極化增強方式、縮小特徵尺寸、薄膜穩定性;在未來應用上,可持續探討超音波收發器陣列、微型幫浦、壓力感測器、流速感測器、生醫感測器等。
This study presents the micropatterning method of piezoelectric polymer, poly (vinylidene difluoride-co-trifluoroethylene (P(VDF-TrFE)), by electrophoretic deposition (EPD) technique. This developed method has several advantages as below : (1) patterning P(VDF-TrFE) films at micro scale, (2) easier and faster process, (3) material deposition and poling process in one single step. Also, the developed method can greatly reduce the material consumption.
This research studies the surface topography and piezoelectricity of electrodeposited piezoelectric polymer film for optimization of the fabrication parameters. In this work, several parameters have been investigated, such as thickness, piezoelectricity, current density, deposition duration, applied waveform, and deposition temperature. The best electrodepostion condition is under current density of 34.7 μA/cm2 for 10 minute at 25 ℃. So far, the maximum thickness of piezoelectric film is 3 μm while the piezoelectric response is up to 5.99 pm/V. In comparison with the previous works, the size of piezoelectric thin film fabricated by EPD is reduced by 99.87 %, and the fabrication time is reduced by 92.00 %.
Finally, we apply the developed method to fabricate the circular interdigitated ultrasonic transceiver with a diameter of 680 μm. The upper limit of the operating frequency is 1 MHz (10 dB), and the maximum transduction efficiency is 29.03%. Compared with other related works, the size of our developed ultrasonic transceiver is reduced by 99.74 %. After the normalization by input power, our developed ultrasonic transceiver can provide 3.61 V/watt at 100 kHz.
In future, the developed method can be further applied to ultrasonic transceiver array, micropumps, pressure sensos, flow rate sensors, and biosensors.
摘要 I
Abstract III
誌謝 V
目錄 VI
圖目錄 IX
表目錄 XV
第一章 緒論 1
1.1 研究背景 1
1.2 壓電材料 2
1.2.1 壓電效應 2
1.2.2 無機壓電材料 3
1.2.3 有機壓電材料 3
1.3 壓電材料製程 4
1.3.1 厚膜製程 4
1.3.2 薄膜製程 5
1.4 壓電材料圖案化製程 6
1.4.1 光蝕刻製程(photolithography) 6
1.4.2 軟微影技術(soft lithography) 7
1.4.3 射出成型(inject molding) 10
1.4.4 噴印(inkjet printing) 12
1.4.5 電沉積(electrodeposition) 13
1.5 壓電材料極化處理 15
1.5.1 平行板高壓電場極化 16
1.5.2 應力極化 17
1.5.3 退火極化 18
1.6 研究動機 20
1.7 研究目的及方法 20
1.8 論文計劃書架構 21
第二章 設計與模擬 23
2.1 電極形狀設計 23
2.2 有限元素法電場模擬與分析 24
2.2.1 三維電極模型建立與材料選擇 25
2.2.2 施加之電壓邊界條件 26
2.2.3 收斂性測試與網格選擇 27
2.3 模擬結果 29
第三章 材料與製程 35
3.1 壓電高分子材料介紹 35
3.1.1聚二氟乙烯 (PVDF) 35
3.1.2聚二氟乙烯-共-三氟乙烯 ( P(VDF-TrFE) ) 37
3.1.3 溶劑選擇 37
3.2聚二氟乙烯-共-三氟乙烯壓電薄膜製作 39
3.2.1 介電極化(dielectric polarization)現象 39
3.2.2 傳統電鍍製程介紹 42
3.2.3 聚二氟乙烯-共-三氟乙烯之介面電位(zeta potential) 43
3.2.4 電泳沉積參數規劃 46
第四章 實驗與量測結果 47
4.1 非圖案化之溶劑選擇對照組實驗結果 47
4.2 電泳沉積製程參數探討與厚度量測 49
4.2.1 光學顯微鏡表面觀察 50
4.2.2 表面粗度儀(α-step)厚度量測原理 58
4.2.3 量測電泳沉積圖案化定義範圍之P(VDF-TrFE)壓電薄膜厚度 58
4.3聚二氟乙烯-共-三氟乙烯( P(VDF-TrFE) ) 圖案化定義壓電薄膜之極化量測 69
4.3.1 壓電力顯微鏡(PFM)材料壓電性量測原理 69
4.3.2 壓電力顯微鏡量測電泳沉積圖案化定義範圍P(VDF-TrFE)壓電薄膜 70
4.4 對P(VDF-TrFE)的電泳沉積參數探討 77
4.4.1 施加波形對電泳沉積之影響 77
4.4.2 環境因子對電泳沉積之影響 85
4.5 結論 89
第五章 超音波收發器 91
5.1 發展動機 91
5.2 超音波元件成像原理與其應用 91
5.3 壓電材料於聲學領域發展之文獻探討 95
5.4 超音波收發器的設計分析 99
5.5 超音波收發器實驗架設 107
5.6 實驗結果 108
5.7 推論驗證實驗 114
5.8 市售壓電薄膜比較實驗 115
5.9 結論 119
第六章 結論以及研究成果與研究發展 121
6.1 總結 121
6.2 研究成果 122
6.3 學術貢獻點 124
6.4 未來研究建議 131
附錄 135
參考文獻 140
作者簡介 148
發表著作 149
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