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作者(中文):陳佑達
作者(外文):Chen, You-Da
論文名稱(中文):絕緣閘極雙極性電晶體之二階段主動式閘極驅動電路設計
論文名稱(外文):Design of an Active Gate Driver for IGBTs with Two-Level Turn-On and Turn-Off
指導教授(中文):黃智方
指導教授(外文):Huang, Chih-Fang
口試委員(中文):鄭博泰
林宗佑
口試委員(外文):Cheng, Po-Tai
Lin, Chung-You
學位類別:碩士
校院名稱:國立清華大學
系所名稱:電機工程學系
學號:100061510
出版年(民國):102
畢業學年度:102
語文別:英文
論文頁數:164
中文關鍵詞:絕緣閘極雙極性電晶體主動式閘極驅動二階段式驅動反向回復電流切換功率耗損
外文關鍵詞:Insulated gate bipolar transistor (IGBT)active gate drivetwo-level driverreverse recovery currentswitching loss
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IGBT驅動在傳統上的做法,會使用如緩衝、減震電路一樣的被動元件,來取得切換時的功率損耗與電壓電流突波之間的平衡。雖然此類型的作法在技術執行上容易達成,但是額外的被動元件、以及其造成的額外功率損耗卻為人詬病。歷來有許多關於IGBT驅動的研究,絕大多數是利用不同開迴路、閉迴路控制架構來調變切換過程中的驅動強弱,藉此來減低di/dt與dv/dt,進而達成抑制暫態電壓電流突波的效果。然而,許多研究僅止於學術層面,對於在實際應用的技術執行上有不小的難度。
本論文研究的目標即為設計一個主動式IGBT閘極驅動電路,採用二階段式閘極控制架構來達成抑制反向回復電流峰值與過電壓的效果,而電源低電壓保護機制則用以提升操作可靠度。關於如何利用二階段式閘極控制來優化IGBT的硬性切換特性,在文中將有詳細分析探討。
該驅動電路利用高壓0.25μm BCD製程來實現。晶片面積為2mm × 2mm。在模擬與實驗量測中,由於IGBT元件切換過程中電流變化速率過高所導致的電壓、電流過衝現象皆有大幅度改善,且與切換能量損耗可達到平衡。
Traditionally, gate control of IGBTs could be a way to reduce switching losses and voltage overshoots by means of adding passive components such as snubbers in the circuits. While they are easy to implement and effective, additional part count and power losses make them less attractive. Previous studies focus on methods of changeable driving speed during switching process, with open-loop or close-loop controls, in order to lower di/dt and dv/dt. However, in some cases, the complexity of the control methodology makes them hard to implement for practical uses.
The objective of this study is to design a gate driver circuit for insulated gate bipolar transistors (IGBTs) with functions such as two-level turn-on to reduce peak reverse recovery current when turning on the device, two-level turn-off to limit over-voltage when the device is turned off, and under-voltage lock out protection. Based on several requirements to achieve optimal switching performance for IGBTs under hard-switching conditions, principles and operations of the two-level gate control are explained. The improvements of current overshoot at turn-on, voltage overshoot at turn-off, and switching energy losses are measured and discussed.
The proposed IC is realized using a foundry’s HV 0.25μm BCD technology. The die area of the IGBT gate driver IC is 2mm × 2mm. Both the simulation and experimental results show good agreement with the theoretical analysis.
摘要 I
Abstract II
Acknowledgements III
Chapter 1. Introduction to IGBT Gate Driver 1
1-1 Overview 1
1-2 IGBT Fundamentals and Switching Analysis 1
1-2.1 Characteristics of IGBTs 1
1-2.2 Anti–Parallel Diode 4
1-2.3 Turn-On Switching Analysis 6
1-2.4 Turn-Off Switching Analysis 8
1-3 Limits of IGBT Operation 9
1-4 Gate Driver Requirements 11
1-4.1 Typical Configurations 11
1-4.2 Gate Voltage 12
1-4.3 Series Gate Resistor 14
1-5 Advanced Methods of Active Gate Control 15
1-5.1 Passive Gate Drive 16
1-5.2 Open-Loop Gate Drive 18
1-5.3 Closed-Loop Gate Drive 20
1-5.4 Pros and Cons 24
Chapter 2. Two-Level Active Gate Control 26
2-1 Overview 26
2-2 Principle of Two-Level Gate Control Technique 26
2-3 Reduction of Over-Current at Turn-On 27
2-4 Reduction of Over-Voltage at Turn-Off 29
2-5 Two-Level Turn-On and Turn-Off Gate Control 31
2-5.1 Turn-On and Turn-Off Current Slope Control 33
2-5.2 Turn-On and Turn-Off Voltage Slope Control 34
2-5.3 Turn-On/Turn-Off Duration Consideration 35
Chapter 3. Impact of Two-Level Gate Control on IGBT Switching Performance 37
3-1 Overview 37
3-2 Test Bed Setup for Simulations 37
3-3 Simulation Results 39
3-3.1 Turn-On Performance Improvement Simulation 39
3-3.2 Turn-Off Performance Improvement Simulation 47
3-3.3 Turn-On Performance Simulation under Different Loadings 54
3-3.4 Turn-Off Performance Simulation under Different Loadings 57
3-4 Chapter Summary 59
Chapter 4. Implementation of Two-Level Active Gate Driver 61
4-1 Overview 61
4-2 Technology Selection for Gate Driver Implementation 61
4-3 Two-Level Active Gate Driver Circuit Design 62
4-3.1 Input Interface 63
4-3.2 Output Driving Stage 66
4-3.3 Error Amplifier 67
4-3.4 Hysteretic Comparator 72
4-3.5 Bandgap Voltage Reference 74
4-3.6 Under Voltage Lock-Out Protection 79
4-3.7 Two-Level Turn-On/Turn-Off Duration Control Circuit 81
4-3.8 Two-Level Turn-On/Turn-Off Gate Control Circuit 87
4-3.9 Logic Control Circuit 96
4-4 Two-Level Active Gate Driver Layout 98
Chapter 5. Experimental Verification 100
5-1 Overview 100
5-2 Laboratory Setup 100
5-2.1 Proposed Two-Level Gate Driver Setup 100
5-2.2 Double-Pulse Test Setup 103
5-2.3 Measurement Equipment 106
5-3 Measurement Results 107
5-3.1 Measurements for Gate Driver Building Blocks 107
5-3.1.1 Input Interface 107
5-3.1.2 Bandgap Voltage Reference 109
5-3.1.3 Under Voltage Lock-Out Protection 110
5-3.1.4 Hysteretic Comparator 112
5-3.1.5 Output Driving Capability 113
5-3.1.6 Two-Level Turn-On/Turn-Off Gate Drive 115
5-3.2 Clamped Inductive Load Hard Switching 127
5-3.2.1 Turn-On Transients 128
5-3.2.2 Turn-Off Transients 137
5-3.2.3 Different Loading Conditions 145
5-4 Chapter Summary 151
Chapter 6. Conclusion and Future Works 152
6-1 Conclusion 152
6-2 Future Works 153
References 155
Appendix A: Gate Driver Circuit Board Layout 164
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