太陽能電池製造技術近似於半導體技術，但由於製程時間短，且原料成本較低，故一般太陽能電池製造商對自動化設備投入普遍不高。由於生產作業中的運送、識別及相關判斷作業都必須要倚賴作業員的狀況下，常常容易因為人員的輕忽、疏忽而導致工作缺失，輕則造成廠內異常事件發生；重則出貨至客戶端產生客戶抱怨，影響商譽。
本研究以國內某太陽能電池製造商的實際案例狀況為例，主要目的是希望能夠透過無線射頻技術在生產終端的成品標籤貼附作業部分來建置防呆系統，使得第一線的作業人員不至於因為作業中的疏忽而造成產品的異常。
文中將以依據防呆法導入流程依序進行；找出最容易發生標籤貼附錯誤的工作站點，並利用要因分析圖得出錯誤發生的癥結點在於「標籤無確實依附在產品上」。接著透過作業流程及成本關係圖來評估不同導入工具之優、缺點，評比之後取自行研發的無線射頻模組來取代現有的barcode作業模式。另外也在系統開發過程中，透過錯誤發生階段及防呆功能效力相關矩陣圖來確定此次系統開發確實具有高度防呆效力。
根據最後資料結果，在無線射頻技術導入後，錯誤發生的狀況大幅度改善，從原先每月平均約五件品質異常下降至零件，原先六個作業工序減少至五個，耗材費用則節省約383,137.6(NT$)。

Solar cell manufacturing technology is similar to semiconductor technology, however, its level of automation in production is not as high as semiconductor technology due to its shorter processing time and lower material cost. Operations, identification, and transportation in the production process of solar cells traditionally depend on manual labors. On account of negligence from labors, it is considerably easy to lead failures or defects which cause abnormal occurrences in the factory and further influence on company reputation.
This study took a solar cell manufacturer in Taiwan as an example. It introduced error proofing methodologies and processes to figure out the workstation which was the most frequent to label incorrectly on products. It employed cause-and-effect diagrams to identify the main cause of wrong labeling, “Product labels are not attached surly on products.” Furthermore, it evaluated various identification systems and considered pros and cons of each system according to the relationship between operations and cost. It applied a self-developed RFID system to replace the traditional barcode system in the end. During the development of the RFID system, it was based on the relationship between periods of error occurrence and effectiveness of error proofing functions to verify performance and reliability of this system.
Owing to the introduction of RFID system in the case company, failures or defects in the operations have been significantly improved by automatic reading and writing. This system reduces the dependence on manual labors in production and avoids the inaccuracy and unreliability caused by the damage of configuration labels. It also has effectively decreased operation time and material cost

摘要..........................................................................................................................Ⅰ
Abstract...................................................................................................................Ⅱ
致謝..........................................................................................................................Ⅲ
目錄..........................................................................................................................Ⅳ
圖目錄......................................................................................................................Ⅶ
表目錄......................................................................................................................IX
第一章 緒論.............................................................................................................1
1-1 研究背景與動機........................................................................................1
1-2 研究範圍與目的........................................................................................2
1-2-1 防呆法.............................................................................................2
1-2-2 無線射頻辨識.................................................................................3
1-3 研究對象與方法................................................................................3
1-3-1 無線射頻系統.................................................................................3
1-3-2 製造執行系統.................................................................................4
1-4 研究架構與流程.................................................................................4
第二章 文獻探討......................................................................................................6
2-1 精實生產.............................................................................................6
2-1-1 精實生產定義..................................................................................6
2-1-2 防呆法..............................................................................................8
2-2 品質管理....................................................................................................12
2-2-1 品質管理系統.................................................................................12
2-2-2 特性要因分析法.............................................................................14
2-3 無線射頻辨................................................................................................17
2-3-1 無線射頻辨識的基本原理及組成.................................................17
2-3-2 無線射頻辨識的分類及應用........................................................18
2-3-3 無線射頻辨識與 Barcode比較....................................................20
2-4 太陽能電池製程原理...............................................................................22
2-4-1 太陽能電池製程原理和種類........................................................22
2-4-2 太陽能能製程階段及目的............................................................23
第三章 案例公司現況描述與分析.......................................................................25
3-1 問題定義(IDENTIFY).............................................................................25
3-1-1 個案公司基本資料與作業流程介紹............................................25
3-1-2 案例公司改善之主題....................................................................26
3-2 問題分析 (ANALYZE)..........................................................................29
3-2-1 品質異常項目柏拉圖分析............................................................29
3-2-2 要因分析法....................................................................................31
3-3 導入計畫 (PLAN)...................................................................................33
3-3-1 作業流程及成本關係圖................................................................33
3-3-2 導入方式總評比............................................................................36
第四章 案例公司系統導入與效益析.....................................................................38
4-1 無線射頻系統導入(IMPLEMENT)........................................................38
4-1-1 硬體設備基本介紹.........................................................................38
4-1-2 硬體設備清單及功能.....................................................................40
4-1-3 系統運作流程.................................................................................42
4-1-4 上線前準備事項.............................................................................46
4-1-5 實際操作介紹.................................................................................47
4-2 效益評估(EVALUATE) .........................................................................48
第五章 結論與未來研究方向..................................................................................50
5-1 結論............................................................................................................50
5-2 未來研究方向............................................................................................51
參考文獻....................................................................................................................52

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