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作者(中文):林哲廣
作者(外文):Lin, Che-Kuang
論文名稱(中文):機台異常偵測之基於生成對抗網路方法
論文名稱(外文):Generative Adversarial Networks-based Method for Device Anomaly Detection
指導教授(中文):許健平
指導教授(外文):Sheu, Jang-Ping
口試委員(中文):趙志民
楊舜仁
口試委員(外文):Chao, Chih-Min
Yang, Shun-Ren
學位類別:碩士
校院名稱:國立清華大學
系所名稱:智慧生産與製造產業碩士專班
學號:109136504
出版年(民國):111
畢業學年度:111
語文別:英文
論文頁數:35
中文關鍵詞:預測性維護深度學習馬達驅動V型皮帶失效銑刀失效不平衡資料異常偵測
外文關鍵詞:Predictive MaintenanceDeep LearningMotor-driven V-belt FailureMilling Tool FailureImbalanced DataAnomaly Detection
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在工業中,工業裝置的維護是一件重要的活動。透過維護使得工業裝置一直維持在生產的狀態,減少停機所帶來的損失。在過去,企業採用定期維護策略,每過一段時間就更換工業裝置中的零件,有些零件還沒損壞卻被更換,造成成本增加。隨著工業物聯網的發展,企業開始導入預測性維護,預測性維護為在工業裝置剛發生異常時,系統就通知現場人員,讓他們可以及時更換受損的零件,因此零件的壽命得以延長且預防發生更嚴重的異常,大大地降低生產成本。V型皮帶和刀具都是工業裝置中的關鍵零件,前者負責在沖床中傳遞馬達的動力,後者則是安裝在電腦數值控制銑床,負責切削產品,兩者的損壞都將導致工業裝置停止生產以及大量地增加生產成本,甚至危及現場工作人員的安全。本篇論文基於生成對抗網路,提出一個異常偵測方法,透過V型皮帶資料集和銑床刀具資料集做驗證,在工業裝置剛出現異常時,模型即可偵測到並通知現場人員,達成預測性維護。
Maintenance of industrial devices is an essential activity in the industry. Maintenance keeps industrial devices producible and reduces losses caused by downtime. In the past, enterprises used schedule-based maintenance, replacing parts in industrial devices regularly. Some parts are replaced without damage, resulting in increased costs. With the development of the Industrial Internet of Things (IIoT), enterprises are beginning to introduce Predictive Maintenance (PdM). PdM is a system that notifies operators as soon as an abnormality occurs in industrial devices, allowing them to replace parts promptly. As a result, part life is extended and more severe damage is prevented, greatly reducing production costs. Both V-belts and tools are key components in industrial devices. The V-belt is responsible for transmitting the motor’s power in the stamping press machine. The tool is installed on the milling machine, which is responsible for cutting the product. The damage of both will lead to unproductive industrial devices, increase costs, and even endanger the safety of operators. Based on the Generative Adversarial Networks (GAN), this thesis proposes an anomaly detection method, which is verified by the V-belt dataset and the milling machine tool dataset. When the industrial devices are abnormal in the early stage, the model can detect the abnormality to achieve PdM.
Acknowledgements
摘要-i
Abstract-ii
1 Introduction-1
2 Related Works-5
3 Anomaly Detection Method based on Modified Wasserstein Generative Adversarial Networks Gradient Penalty-9
3.1 GAN applied to Industrial Anomaly Detection-9
3.2 Wasserstein Generative Adversarial Networks Gradient Penalty (WGAN-GP)-10
3.3 Modified WGAN-GP-14
3.4 Anomaly Detection Method-17
4 Experimental Results-19
4.1 Verification of the Proposed Anomaly Detection on the V-belt Dataset-19
4.2 Verification of the Proposed Anomaly Detection on the Tool Dataset-25
5 Conclusion-31
References-33
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