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作者(中文):蔡雨築
作者(外文):Tsai, Yu-Chu
論文名稱(中文):全面資源管理以提升綜合能源效率之紫式決策架構及其半導體晶圓廠冰水主機節能最佳化之實證研究
論文名稱(外文):UNISON Framework for Total Resource Management to Enhance Overall Power Efficiency and An Empirical Study for Chiller Optimization for Semiconductor Wafer Fab Energy Saving
指導教授(中文):簡禎富
指導教授(外文):Chien, Chen-Fu
口試委員(中文):陳暎仁
鄭家年
口試委員(外文):Chen, Ying-Jen
Zheng, Jia-Nian
學位類別:碩士
校院名稱:國立清華大學
系所名稱:工業工程與工程管理學系
學號:107034508
出版年(民國):109
畢業學年度:108
語文別:英文
論文頁數:48
中文關鍵詞:智慧節能決策分析冰水主機最佳化機器學習綜合能源效率
外文關鍵詞:Energy SavingDecision AnalysisChiller OptimizationMachine LearningOverall Power Energy Effectiveness
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隨著經濟的成長與發展,能源的消耗量逐年增加。日益增長的能源消耗量造成全球氣候變遷並帶來嚴重災害,因此,高耗能產業如半導體及TFT-LCD等高科技產業,開始重視以全面資源管理增進工廠綜合能源效率。其中,除了製程設備之外,冰水系統為工廠最耗能的設備,其耗電量約佔總耗電量的21%。為了達到綜合能源效益增加以節省能源的目標,如何在不影響製程環境的情況下,使冰水主機調度最佳化並達到節能最優化成為現今關注的議題。
過去冰水主機的調度主要仰賴廠務人員的經驗法則;然而,變動的天氣與複雜的冰水主機組合等不確定性因素造成廠務人員不一致的調度冰水主機決策以及能源的浪費。為了透過全面資源管理優化綜合能源效益,本研究建構一紫式決策分析架構,整合機器學習模型與最佳化數學模型,包括收集冰水主機運轉數據、預測冷凍噸需求之區間估計以及提供冰水主機調度優化決策支援,以達到節省能源之目的。
本研究以臺灣某半導體製造廠進行實證並檢驗模型效度,證實最佳化冰機調度節省4.26%之耗電量。此冰機調度決策支援系統將減少廠務人員在操作冰機上的不確定性,避免不一致的決策,達到冰機調度的最佳化與效率最優化,同時增進全廠綜合能源效率。
With economic growth and development, energy consumption has significantly increased every year. Since the growing problem of electricity consumption is the critical reason for global climate change which has caused worldwide severe disasters, energy-intensive industries focus on the issue of enhancing overall power efficiency. Semiconductor manufacturing is one of the most energy-intensive industries. Except for the production equipment, the chiller system is the major power-consuming equipment which requires around 21% of total electricity usage in the semiconductor factory. In order to achieve the overall energy saving enhancement, optimizing chiller system operations and minimizing chiller power consumption without affecting the environment of wafer production become a crucial issue.
Conventionally, chiller operations greatly rely on engineers’ practical experiences. However, various uncertainties, including changeable weather and complicated chiller combinations, lead to inconsistent decisions of switching chiller machines as well as energy waste. To improve the overall energy-saving performance based on total resource management, this research developed a UNISON decision framework to minimize the electricity consumption for air-conditioning system including collecting operation parameters of chillers, predicting chiller cooling load demand and developing an optimal chiller adjustment decision under uncertainty of interval estimation of cooling load demand. An empirical study was conducted in a semiconductor fab and validate the proposed approach with 4.26% energy conservation.
Content i
List of Tables iii
List of Figures iv
Chapter 1 Introduction 1
1.1 Research Background 1
1.2 Research Motivation 1
1.3 Research Objectives 2
1.4 Thesis Organization 2
Chapter 2 Literature Review 3
2.1 The Air-Conditioning System 3
2.2 Energy Saving for Air-Conditioning System 5
2.2.1 Cooling Load Forecasting 5
2.2.2 Chiller Operation Optimization 6
2.3 Time Series Model 8
2.4 Overall Power Energy Effectiveness (OPE) 9
Chapter 3 Research Framework 11
3.1 Understand and Define Problem 12
3.2 Identify the Niche for Decision Quality Improvement 12
3.3 Structure the Objective Hierarchy and Influence Relation 13
3.3.1 Data Preparation 13
3.3.2 Cooling Load Model with Interval Estimation 15
3.3.3 Chiller Operation Optimization 16
3.4 Sense and Describe Expected Outcomes 20
3.5 Overall Judgements and Value Assessments 20
3.6 Tradeoff and Decision 21
Chapter 4 Empirical Study 22
4.1 Understand and Define Problem 22
4.2 Identify the Niche for Decision Quality Improvement 23
4.3 Structure the Objective Hierarchy and Influence Relation 24
4.3.1 Data Preparation 24
4.3.2 Cooling Load Model with Interval Estimation 29
4.3.3 Chiller Operation Optimization 31
4.4 Sense and Describe Expected Outcomes 35
4.5 Overall Judgements and Value Assessments 38
4.6 Tradeoff and Decision 39
Chapter 5 Conclusion 43
5.1 Summary and Contribution 43
5.2 Future Research 44
Acknowledgements 45
References 45
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