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作者(中文):蔡奇芝
作者(外文):Tsai, Chi-Chih
論文名稱(中文):以大數據分析達成冰水主機系統節能目的
論文名稱(外文):Achieve the energy-saving purpose of the chiller system with big data analysis
指導教授(中文):張國浩
指導教授(外文):Chang, Kuo-Hao
口試委員(中文):吳建瑋
林義貴
口試委員(外文):Wu, Chien-Wei
Lin, Yi-Kuei
學位類別:碩士
校院名稱:國立清華大學
系所名稱:工業工程與工程管理學系
學號:107034501
出版年(民國):109
畢業學年度:108
語文別:中文
論文頁數:43
中文關鍵詞:偏最小平方迴歸下山單純形法節能最佳化
外文關鍵詞:Partial Least Squares RegressionNelder-Mead methodEnergy SavingOptimization
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近年來,由於科技的不斷進步,導致能源的需求以及消耗顯著增加。根據臺灣經濟部能源局的統計,在2018年工業能耗佔臺灣總能耗的31.01%以及55.93%的電力使用量,使其成為臺灣最大的能源使用者。因此,許多企業致力於開發節能方法以節約能源,並且成為對生態友善的企業。
對於半導體製造業而言,冰水主機系統的主要功能是為空調系統供應冷卻水與冰水循環,並保持潔淨室及實驗室的環境溫度,以便設備和工廠能夠正常運行。冰水主機系統的能源損耗約佔整個工廠用電量的25%到30%。因此,如果可以提高冰水主機系統的整體性能,則可以節省能源和電力成本。本研究分析了當前冰水主機系統的各種運行參數,並使用系統歷史運行數據和偏最小平方迴歸法(PLS)建立了系統能耗預測模型。通過調整可控參數,例如冷卻水泵的頻率和冰水泵的頻率等,來預測系統性能指標:COP(性能係數)、冷凍噸、瓦特和負載率。最後,針對每個可操作方案的各項指標進行了預測,並通過應用我們的最佳化流程,可以為設備操作員找到的最佳操作設置以達到節省能源之目的。
In recent years, advances in technology have led to a significant increase in energy consumption. According to statistical from the Bureau of Energy, Ministry of Economic Affairs, industry accounts for 31.01% of Taiwan's total energy consumption and 55.93% of total electricity usage in 2018, making it the largest energy user in Taiwan. Thus, many companies are committed to developing energy conservation methods to save energy, and becoming environment friendly companies.
For the semiconductor manufacturing industry, the main function of the chiller system is to supply chilled-water for the air conditioning system, and to maintain the ambient temperature so that the equipment and factories can operate normally. The energy consumption of the chiller system accounts for about 70% of the electricity consumption of the whole plant. Therefore, if the overall performance of the chiller system can be improved, it will save energy and electricity costs. This study analyzes the various operational parameters of the current chiller system, and uses historical operational data and Partial Least Squares Regression (PLSR) to establish a system energy consumption prediction model. By adjusting the controllable parameters, such as the frequency of the cooling water pumps and the frequency of the chilled-water pumps, etc., the system performance indicators, COP (Coefficient of Performance), refrigeration tons, and kilowatt and load rate per unit, are predicted. Finally, the performance of each feasible solution is simulated, and by applying our optimization framework, we can find the best operational settings for the equipment operators to achieve the goal of energy saving.
摘要----------I
ABSTRACT----------II
第一章 緒論-----1
1.1研究背景與動機----------1
1.2研究目的----------4
1.3冰水主機系統架構----------5
1.3.1冰水循環系統----------5
1.3.2 冰水主機循環系統----------5
1.3.3 冷卻水循環系統----------6
1.4論文架構----------8
第二章 文獻回顧----------9
2.1 冰水主機運轉策略方法----------9
2.2 方法論----------11
2.2.1偏最小平方迴歸法(Partial Least Squares Regression)----------11
2.2.2下山單純形法(Nelder-Mead method)----------13
第三章 研究架構----------18
3.1 問題定義----------19
3.2 資料準備----------19
3.2.1 資料收集----------19
3.2.2 資料預處理----------19
3.3 建立預測模型----------20
3.4 評估模型----------20
3.5 最佳化流程----------21
第四章 實證研究----------23
4.1 案例現況----------24
4.2 資料準備與處理----------25
4.3 建立預測模型----------26
4.4 參數設定最佳化流程----------31
4.4.1 冰水泵浦運轉頻率最佳化----------32
4.4.2 冷卻水泵浦運轉頻率最佳化----------32
4.5 最佳化操作與實證結果----------36
第五章 結論----------39
5.1 總結----------39
5.2 未來研究----------40
參考文獻----------41

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