帳號:guest(3.15.142.73)          離開系統
字體大小: 字級放大   字級縮小   預設字形  

詳目顯示

以作者查詢圖書館館藏以作者查詢臺灣博碩士論文系統以作者查詢全國書目
作者(中文):張弘霖
作者(外文):Chang, Hung-Lin
論文名稱(中文):液靜壓於傳統車床應用之系統整合設計及精密切削測試
論文名稱(外文):System Integration and Precision Cutting Test of Hydrostatic Platform in Conventional Lathes
指導教授(中文):林士傑
指導教授(外文):Lin, Shih-Chieh
口試委員(中文):黃華志
宋震國
口試委員(外文):Sung, Cheng-Kuo
學位類別:碩士
校院名稱:國立清華大學
系所名稱:動力機械工程學系
學號:107033585
出版年(民國):109
畢業學年度:108
語文別:中文
論文頁數:92
中文關鍵詞:液靜壓滑動平台系統整合架設精微切削
外文關鍵詞:hydrostatic sliding platformsystem integration and erectionfine cutting
相關次數:
  • 推薦推薦:0
  • 點閱點閱:35
  • 評分評分:*****
  • 下載下載:0
  • 收藏收藏:0
隨著加工精度需求的日益提升,如何增加製程的穩定性及抑制振動,是目前相當重要的課題之一。液靜壓滑軌透過打入高壓油產生油膜,進而阻隔兩相對滑動面,並使其具備高剛性及低磨耗等優點。然而,儘管目前已有相當多關於液靜壓相關的研究成果,目前國內多半仍使用接觸式的滾珠滑軌作為線性移動的元件,將液靜壓滑軌應用於工具機上的實例相當稀少,故本文將透過液靜壓與傳統車床的整合及測試,探討其實際應用上可能發生的問題,並對切削過程的影響做進一步的分析。
本研究將分為三階段進行。第一階段利用公式計算與模擬程式,設計一符合需求的液靜壓線性滑軌,並藉由實驗檢測其性能;第二階段進行平台及系統配置設計,根據需求選用馬達及光學尺等配件,其後透過繪圖軟體將選用配件與液靜壓滑軌進行平台設計;最後將加工成品與傳統車床進行整合,透過調整參數及實際的切削測試,分析液靜壓與加工性能間的關係,並由切削的過程探討液靜壓於工具機應用所會遇到的問題及改善方式。
With the improvement of machining accuracy requirements, increasing the stability of the process and suppressing vibration are the most important discoveries at present. The hydrostatic slide rail produces an oil film through the injection of high-pressure oil, thereby blocking the two opposite sliding surfaces, and making it has the advantages of high rigidity and low wear. Although there have been a lot of research results related to hydrostatic pressure, most of the machines still use contact slides as linear moving elements, and the application of hydrostatic slides to machines is quite rare. Therefore, this article will explore the problems that may occur in the application through the integration and testing of the hydrostatic and the traditional lathe, and further analyze the impact of the cutting process.
This research will be divided into three stages. The first stage uses formula calculations and simulation programs to design a hydrostatic slide , and then test its performance through experiments; the second stage carries out the design of platform and system configuration, and chooses motors and optical scales as required. and then design the platform through the drawing software; finally integrate all parts with the traditional lathe, and analyze the relationship between hydrostatic and machining performance by adjusting the cutting parameters. Through this process, the problems encountered in the application of hydrostatic to machine and the way to improve are discussed.
摘要 I
Abstract II
致謝 III
目錄 VI
圖目錄 VIII
表目錄 XII
第一章 序論 1
第二章 文獻回顧 4
2.1 液靜壓軸承 4
2.2 車床系統相關研究成果 8
2.3 精密切削相關研究 12
2.4 結語 15
第三章 研究方法 16
3.1 研究流程 16
3.2 滑軌性能計算 18
3.3 液靜壓滑軌構型設計 25
3.4 節流器參數設計 30
3.5 系統選用配件 32
第四章 系統設計與架設 44
4.1 滑軌設計與測試 44
4.2 液靜壓滑動平台設計 51
4.3 系統架設 55
4.4 馬達初始設定 61
4.5 振動量測 63
第五章 液靜壓平台切削測試 68
5.1 實驗方法及流程 68
5.2 刀片A因子分析 72
5.3 刀片B因子分析 77
5.4 刀片切削性能比較 82
第六章 結論 86
6.1 研究成果 86
6.2 未來展望 87
參考文獻 89
[1] P.A. McKeown, “High precision manufacturing and the British economy”, James Clayton Lecture, pp. 147-165, 1986.
[2] R. Lizarralde, A. Azkarate and O. Zelaieta, “New Developments in Lathes and Turning Centres”, Machine Tools for High Performance Machining, pp.261-278, 2009.
[3] 2018年1-12月台灣工具機出口速報,檢字TMBA,2019.
[4] 李文鋒,“精密數控車床靜壓導軌的設計”,機床與液壓,vol.39, pp.87-90, 2011.
[5] R. Bassani & B. Piccigallo, “Hydrostatic Lubrication”, Amsterdam, AE: Elsevier, 1992.
[6] M.S.A. Kotilainen, “Design and manufacturing of modular self-compensating hydrostatic journal bearings”, Massachusetts Institute of Technology, 2000.
[7] B. Bhushan, Introduction to Tribology, New York: John Wiley and Sons, 2002.
[8] A. Harnoy, “Bearing Design in Machinery: Engineering Tribology and Lubrication”, New York: Marcel Dekker, 2003.
[9] B.J. Hamrock, R.S. Steven & B.O. Jacobson, “Fundamentals of Fluid Film Lubrication”, New York, NY: Marcel Dekker, 2004.
[10] W.B. Rowe, “Hydrostatic, Aerostatic, and Hybrid Bearing Design”, Elsevier, 2012, pp.275-314.
[11] N.R. Kane, “Surface self-compensated hydrostatic bearings”, Doctoral dissertation, Massachusetts Institute of Technology, 1999.
[12] Z. Wang, W. Zhao, Y. Chen, B. Lu, “Prediction of the effect of speed on motion errors in hydrostatic guideways”, International Journal of Machine Tools & Manufacture, pp.78-84,
[13] Y. A.Youssef, Y ves Beauchamp and M. Thomas, “Comparison of a full factorial experiment to fractional and taguchi designs in a lathe dry turning operation”, Computers & Industrial Engineering, pp.59-62, 1994.
[14] T. Ozel, T.K. Hsu, E. Zeren, “Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel”, The International Journal of Advanced Manufacturing Technology, vol. 25, pp. 262-269, 2005.
[15] J. Steuben, K. Andersen, C. Ostrum, C.J. Turner, “Design of an Instrumented Lathe Tool Post for Vibration Monitoring Studies”, ASME 2010 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, 2010.
[16] Z. Lu and T. Yoneyama, “Micro cutting in the micro lathe turning system”, Machine Tools & Manufacture, pp. 1171-1183, 1999.
[17] A. L. MOE, I. TANABE, T. IYAMA and F. NASU, “High speed lapping for mirror-like finish using the lathe with linear motor”, Machine Engineering, vol.10, pp. 26-38, 2010.
[18] A. L. MOE, I. TANABE, T. IYAMA and F. NASU, “Lapping for mirror-like finish on cylindrical inner and end surfaces using the lathe with linear motor”, Machine Engineering, vol.10, pp. 13-25, 2010.
[19] S. M. Son, H. S. Lim and J. H. Ahn, “Effects of the friction coefficient on the minimum cutting thickness in micro cutting,” International Journal of Machine Tools and Manufacture, vol. 45, pp. 529-535, 2005
[20] T. Suganoa, K. Takeuchia, T. Gotob, Y. Yoshidac, N. Ikawa, “Diamond Turning of an Aluminum Alloy for Mirror,” Annals of the CIRP, vol. 36, pp. 17-200, 1987.
[21] J. D. Kim and D. S. Kim, “Surface characteristics of magnetic-disk cutting using a singleocrystal diamond tool in an ultraprecision lathe,” Journal of Materials Processing Technology, vol. 59, pp. 303-308, 1996.
[22] 林柏嘉,“模組化液靜壓線性滑軌搭配薄膜式節流器之性能模擬、製作與測試─65mm軌道面寬”,國立清華大學動力機械研究所,新竹,2018
[23] M.K Ghosh and B.C Majumdart, “Design of multirecess hydrostatic oil journal bearings”, Tribology International, pp. 73-78,1980.
[24] J.P O'Donoghue and W.B Rowe, “Hydrostatic Journal Bearing(exact procedure)”, Tribology, pp. 230-236, 1968
[25] M. S. A. Kotilainen, “Design and Manufacturing of Modular Self-Compensating Hydrostatic,” Massachusetts Institute of Technology, 2000.
 
 
 
 
第一頁 上一頁 下一頁 最後一頁 top
* *