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作者(中文):黃玉麟
作者(外文):Huang, Yu-Lin
論文名稱(中文):應用精實六標準差改善動物實驗流程時間:個案研究
論文名稱(外文):Applying Lean Six Sigma to Improve Animal Experiment Process Cycle Time: A Case Study
指導教授(中文):蘇朝墩
指導教授(外文):SU, CHAO-TON
口試委員(中文):林則孟
陳麗妃
口試委員(外文):LIN, TSE-MENG
CHEN, LI-FEI
學位類別:碩士
校院名稱:國立清華大學
系所名稱:工業工程與工程管理學系碩士在職專班
學號:106036601
出版年(民國):108
畢業學年度:107
語文別:中文
論文頁數:76
中文關鍵詞:精實六標準差價值溪流藥物動力實驗動物動物實驗流程
外文關鍵詞:Lean six sigmavalue streamspharmacokineticslaboratory animalsanimal experiment procedures
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精實六標準差(Lean Six Sigma),是具一套有系統的邏輯思考模式,其結合精實(Lean)原理與六標準差(Six Sigma)二個方法論之優點,可用來改善影響造成顧客之嚴重拖延業務流程活動與解決關鍵品質要素。精實六標準差已經廣泛地使用於製造業與服務業中。
本研究應用精實六標準差改善動物實驗流程之作業時間,透過六標準差DMAIC架構,首先定義影響顧客之關鍵品質特性,接著繪製價值溪流圖,找出動物實驗流程中之非加值活動,並運用特性要因圖分析主要原因。本研究以團隊合作方式擬定改善方案,來去除作業流程中之浪費,以提升流程週期效益。執行改善建議之後,結果顯示,除了動物實驗流程時間已小於產業界中擬定之標準之外,投藥前動物實驗作業流程總體的週期流程效率已增為35% (增加16%),投藥後動物實驗作業流程之總體週期流程效率也增為52% (增加18%)。動物實驗作業流程時間,從667分鐘降至249分鐘,整體作業流程時間縮短418分鐘。委託案件數從181件提升至389件,年總產值高達1.9億元,總接案產出率提升46.5%。
本研究顯示,導入精實六標準差不僅是降低了作業流程時間,更提升了醫藥研發動物實驗單位之流程作業品質及營運績效,同時也為動物實驗產業帶來新的思考邏輯。
Lean Six Sigma (LSS) is a systematic logical thinking model that combines the advantages of Lean and Six Sigma (SS) methodology. LSS can be used to reduce the process delay and improve the customer’s critical-to-quality (CTQ) issues. LSS has been widely used in manufacturing and service industries.
In this study, we used LSS to improve the working time of animal experiments. Through the Six Sigma DMAIC framework, we first defined the critical to quality characteristics that affect customers, and constructed Value Stream Map (VSM) to find out the non-value-added (NVA) activities in the animal experiment process. Cause and effect diagram was used to analyze the main reasons. Several improvement solutions were proposed to remove waste in the process to improve process cycle efficiencies. After implementing the improvement solutions, the results showed that the animal experiment process time was less than the standard in the industry and the overall cycle process efficiency of the animal experiment process before the drug administration had increased to 35% (16% increase). The overall cycle process efficiency of the workflow was also increased by 52% (an increase of 18%). The animal experiment process time was reduced from 667 minutes to 249 minutes, and the overall operation time was shortened by 418 minutes. The contract proposal cases have increased from 181 to 389, with an annual total output value of 190 million yuan and a total output rate of 46.5%.
This study shows that the introduction of Lean Six Sigma of precision is not only to reduce the operation time, but also to improve the process operation quality and operational performance of the animal research and development animal experimental unit. In addition, this study bring new thinking logic to the animal experiment industry.
目錄
摘要..................I
Abstract.............II
誌謝.................IV
目錄..................V
圖目錄..............VII
表目錄...............IX
第一章 緒論
1.1 研究背景與動機..................................1
1.2 研究目的.......................................3
1.3 研究架構.......................................4
第二章 文獻探討
2.1 藥物動力學......................................5
2.1.1 動物實驗..................................6
2.1.2 醫學實驗動物學.............................7
2.1.3 實驗動物發展的3R和5F趨勢...................10
2.2 六標準差........................................13
2.2.1 六標準差改善流程步驟.......................16
2.2.2 六標準差於實驗動物實驗室研究產業之應用.......17
2.3 精實生產............................18
2.3.1 精實之定義....................18
2.3.2 精實於醫藥實驗室產業之應用.....20
第三章 精實六標準差
3.1 精實六標準差之概念.........21
3.2 精實六標準差之方法論.......23
3.2.1 定義................23
3.2.2 衡量................24
3.2.3 分析................26
3.2.4 改善................29
3.2.5 控制................30
第四章 個案研究
4.1 案例背景..............31
4.2 定義階段..............35
4.3 衡量階段..............39
4.4 分析階段..............44
4.5 改善階段..............52
4.6 控制階段..............63
4.7 效益分析..............65
第五章 結論
5.1 結論..................69
5.2 未來展望..............71
參考文獻
英文......................72
中文......................75

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