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作者(中文):周政宏
作者(外文):Chou, Cheng-Hung
論文名稱(中文):以Seqence to Sequence神經網路建立物理正確軟儀表
論文名稱(外文):Physically Consistent Soft-sensor Development Using Sequence-to-Sequence Neural Networks
指導教授(中文):汪上曉
指導教授(外文):Wong, David Shan-Hill
口試委員(中文):劉佳霖
姚遠
口試委員(外文):Liu, Jia-Lin
Yao, Yuan
學位類別:碩士
校院名稱:國立清華大學
系所名稱:化學工程學系
學號:106030605
出版年(民國):108
畢業學年度:107
語文別:英文
論文頁數:66
中文關鍵詞:神經網路遞迴神經網路深度學習軟儀表
外文關鍵詞:soft-sensorrecurrent neural networkdeep learningunlabeled data
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軟儀表企圖以可取得的其他操作變數及測量變數,預測難以直接量測的關鍵品質。標籤的關鍵品質歷史數據非常稀少,因此當建立數據驅動軟儀表模型,其對於製程物理行為的是否有合理泛化能力是需要被檢視的。此文中,使用了sequence to sequence神經網路建立觀察者-預測者模型。其中觀察者可以利用大量非標籤數據以監督方式學習,了解製程非線性動態行為。觀察者產生隱含記憶狀態並輸入至預測者,預測者以其他標籤品質數據訓練,透過隱含狀態及當前操作變數可預測關鍵品質。該模型運用在工業蒸餾塔案例,除了有好的預測能力,並有合理可解釋的製程程序增益現象,證明該模型可以充分使用非標籤數據了解製程物理動態行為。
Soft-sensors attempt to predict key quality variables that are infrequently available using sensor and manipulated variables that are readily available. Since only limited amount labeled data are available, there is always the concern whether underlying physics were captured so that the model can be reasonably extrapolated, A sequence-to-sequence model in the form of a nonlinear state-observer/encoder and predictor/decoder was proposed. The observer can be trained using a large amount of unlabeled data, but in a supervised manner in which the process dynamics was tracked. The encoder output and manipulated variables were used to train the quality predictor. The model was applied to product impurity predictions of an industrial column. Results show that good predictions and excellent consistency in the sign of estimated gains can be achieved even with limited amount of data. These findings indicated that the proposed sequence-to-sequence data-driven approach is able to capture the underlying physics of the process.
Abstract i
Acknowledgments ii
Table of contents iv
List of figures vi
List of tables ix
Chapter 1: Introduction .. 10
1.1. Research Background 10
1.2. Literature Review 11
1.2.1. Soft-sensor 11
1.2.2. Deep Learning and Neural Networks 12
1.3. Research Objectives 22
1.4. Structure of this Work 23
Chapter 2: Case Study: Distillation Column 24
2.1. Process Description 24
2.2. Data Description and Preprocessing 25
2.2.1. Preprocessing 25
2.2.2.Quality Historical Chart 26
Chapter 3: Proposed Soft-Senso 28
3.1. Artificial Neural Networks 28
3.2. Observer-Predictor soft sensor 30
3.3. Performance indices 32
Chapter 4: Results 34
4.1. Accuracy of sensor variables predictions 34
4.2. Distillate stream impurity 37
4.3. Bottom flow impurity 48
Chapter 5: Conclusion 61
References 62
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