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作者(中文):梁凱智
作者(外文):Liang, Kai-Chih
論文名稱(中文):晶圓級封裝實現氣密與非氣密腔體之製程整合開發與應用
論文名稱(外文):Design and Implementation of Monolithically Integrated Sealed and Unsealed Chambers by Using the Wafer Level Packaging
指導教授(中文):方維倫
指導教授(外文):Fang, Wei-Leun
口試委員(中文):鄒慶福
盧向成
李昇憲
吳名清
程世偉
口試委員(外文):Tsou, Ching-Fu
Lu, Siang-Cheng
Li, Sheng-Shian
Wu, Ming-Ching
Cheng, Shyh-Wei
學位類別:博士
校院名稱:國立清華大學
系所名稱:動力機械工程學系
學號:101033807
出版年(民國):109
畢業學年度:108
語文別:中文
論文頁數:123
中文關鍵詞:壓力感測器晶圓級封裝製程平台通氣渠道
外文關鍵詞:pressure sensorwafer level capping processMEMS platformleakage paths
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近年來隨著消費性電子產品的爆發性成長、人工智慧物聯網與新興工業物聯等應用的多元發展,大量微型傳感器已被廣泛使用在不同的應用場景,並對不同環境的物理量變化或化學反應進行感測與數據採集。微型傳感器舉凡慣性、磁力、溫濕度、壓力、氣體、光學、電化學、生醫檢測等等,除了各自專一的感測功能,多重物理量的數據採集、數據融合與機器深度學習等都將成為未來的重點發展趨勢。將離散不同的傳感器集成在系統當中,不僅滿足現今市場應用對多重物理感測的需求,同時晶片的系統集成、微縮以及低功耗要求更是系統整合商所追求的目標。隨著微型化與高度系統集成的市場需求,微機電系統(Micro electromechanical system, MEMS)製程技術,更是佔有與半導體製程與集成電路相容的優勢,實現整合微型傳感器的批量生產。不同微型傳感器對封裝型態有不同的需求,有些傳感器的封裝型態需要氣密封裝與外部氣壓環境進行隔絕,有些傳感器則無需氣密封裝,反而需要與外部環境變化有所相互作用,進而達成感測功能。然而要將兩種不同型態的封裝集成於晶片之上,完成零層晶圓級封裝,則需要經由半導體製程整合的設計來加以實現。本研究基於晶圓廠的兩套微機電系統製程整合平台,在無須更動任何的製程步驟及增減光罩層數的過程,規劃兩個獨立的腔體於同一晶片上,並經由晶圓級鍵合的氣密封裝之後,同時產生兩個不同氣壓的腔體。其中一個為氣密的腔體,適用於對真空度有要求的傳感器,另一個則為非氣密的腔體,適用在需要與外界環境相互反應的傳感器。為了達成此目的,在晶圓鍵合處底下,開通一道或數道的狹窄通道,使得腔體內與外在環境的氣壓達到一個平衡。同時,對於氣密腔體的真空程度,則由最終晶圓鍵合時的真空壓力條件所決定。本研究提出三種對壓力敏感的微型傳感器設計,包含: 微型派藍尼真空計、靜電機械式共振器及電容式壓力感測器,做為原MEMS製程平台驗證的實驗載體,並經由量測結果證明本研究提出的製程整合設計方法,成功擴展原有的兩套製程整合平台,實現不同傳感器集成在同一個晶片之上的應用。
This study presents the approaches to simultaneously realize various MEMS devices respectively encapsulated inside the sealed and unsealed chambers by using the existing micro fabrication and wafer level capping processes. In general, the wafer level capping process could encapsulate MEMS devices inside sealed chambers. In this study, the air leakage paths from the encapsulated chamber to the ambient have been selectively patterned and fabricated using the existing processes, so that the unsealed chambers are also achieved. The unsealed chamber is connected to the ambient and can be employed to encapsulate environmental monitoring devices such as humidity or pressure sensors. However, the sealed chamber is isolated with the ambient. The pressure in the sealed chamber is determined by the vacuum condition during the wafer level capping process. The sealed chamber could encapsulate devices such as motion sensors and resonators in the required vacuum condition. Thus, the presented approaches could enable existing process platforms to monolithically fabricate and encapsulate more devices for various applications. The devices such as micromachined Pirani gauge, resonator, and pressure sensor are fabricated and characterized to verify the present approaches. Measurement results indicate that sensors in different pressure conditions are respectively achieved by unsealed chambers and sealed chambers.
中文摘要 i
Abstract ii
目 錄 iii
圖目錄 v
表目錄 ix
第一章 緒論 1
1-1 前言 1
1-2 文獻回顧 5
1-3 集成非氣密腔體的製程整合方式 19
1-4 研究動機 20
1-5 研究目標與架構 23
第二章 擴充BOC MEMS製程平台的非氣密腔體設計 42
2-1 BOC MEMS製程整合平台介紹 43
2-2通氣渠道的設計考量與製作 46
2-3 導入現場檢測的氣壓工具 49
2-4 量測架設與測試結果 53
第三章 擴充BOD MEMS製程平台的非氣密腔體設計 63
3-1 BOD MEMS製程整合平台介紹 64
3-2 通氣渠道的設計考量與製作 67
3-3 量測架設與測試結果 69
第四章 非氣密腔體內的微型傳感器應用 84
4-1 BOD MEMS製程平台上的靜電式機械共振器設計開發 84
4-1-1 靜電式機械共振器元件設計 86
4-1-2 製程與量測結果 87
4-2 BOC MEMS製程平台上的電容式壓力感測器設計開發 89
4-2-1 電容式壓力感測器設計 90
4-2-2 製程與量測結果 92
4-3擴充MEMS平台的結果與討論 94
第五章 論文貢獻與未來工作 106
5-1 擴充BOC MEMS製程平台功能 106
5-2 擴充BOD MEMS製程平台功能 107
5-3 建構可量化晶圓鍵合表現的晶圓檢測 108
5-4 製程平台設計改善與應用 109
參考文獻 111
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